|
Tech Help -
Processing "A" Activation Electrodes
Closed
Valve Processing Method.
The example
described below relates to 50mA electrodes. When processing other
sizes the current settings should be adjusted to suit the relevant
electrode size as stated in the table. [All current ratings are in milliamps]
|
Shell Rating |
Starting Current |
Corrent
Increase between 150°C and 170°C |
Corrent
Increase between 200°C and 220°C |
Helium Rinse Current |
|
20 |
100 |
300 |
- |
200 |
|
30 |
150 |
250 |
400 |
500 |
|
50 |
200 |
400 |
600 |
500 |
|
90 / 100 |
250 |
450 |
600 / 700 |
500 |
|
120 |
300 |
450 |
800 / 900 |
500 |
Setting
Up
|
Insert
mercury into the pumping tubulation reservoirs. |
|
400 milligrams
is recommended [3 - 4mm ball] |
|
Seal the tubes to the manifold |
|
Whenever possible pump two tubes together |
|
Connect a
reliable temperature indicator at the centre of one of the tubes. |
|
Increases in
current are more gradual in this method and these increases are
determined by various tube temperatures which can only be judged
accurately using a temperature gauge. |
Bombarding
|
Open the
main valve slowly. |
|
The tube will
begin to evacuate. |
|
At 10
millibars [6 torr] pressure switch on
the current |
|
Allow the
pressure to continue falling. At approximately 3 millibars [2 torr]
the tubes will strike [light up]. |
|
Close the
main valve and set the current to 200mA. |
|
The pressure
will increase initially due to vaporisation of moisture. By opening
and closing the main valve the pressure can be reduced to 3 millibars
[2 torr]. |
|
Allow
bombardment to continue |
|
Maintaining 3
millibars [2 torr] pressure. |
|
Increase
the current to 400mA |
|
This increase
should take place when the tube temperature reaches between 150°
C - 170° C. |
|
Allow
bombardment to continue |
|
Opening and
closing the main valve to maintain 3 millibars [2 torr] pressure. The
electrode shells will begin to glow dull red. |
|
Increase
the current to 600mA |
|
This increase
should take place when the tube temperature reaches between 200°
C - 220° C. |
|
Allow
bombardment to continue |
|
The now
rapidly heating electrode shells will release gases which must be
pumped away continuously using the open/close main valve method to
maintain 3 millibars [2 torr] pressure. |
|
Open fully
the main valve. |
|
The valve
should be opened when the electrode shells achieve a bright
orange/red heat along their whole length [900°C] and the tube
temperature reaches 250°C and left open for 5 - 7 seconds. |
|
Switch off
the current. |
|
Allow the
tubes to evacuate to between 10-2
and 2 x 10-2
[10 - 20 microns] and the tube temperature to fall to approximately
100° C. |
Helium
Rinse
|
This serves
two purposed. Firstly, any residual gases left in the tubes will be
diluted by the Helium. Secondly, the rinse will indicate whether
adequate bombardment tool place.[See
Masonlite Technical Sheet HR1] |
|
Introduce 5
millibars [4 torr] of Helium gas. |
|
Switch on
current and increase to 500mA. |
|
Allow the
tubes to burn for one minute. |
|
If the gas
discharge colour remains a consistent straw yellow, this indicates a
clean, well bombarded tube. |
|
Open fully
the main valve. |
|
Allow the
tubes to evacuate fully. When the tube temperature has fallen to at
least 50° C and a vacuum of 10-3
[1 micron] is achieved the tubes can be filled with the required
amount of rare gas and sealed off for ageing in. |
|